Material (filament) storage SOP

Material (filament) storage SOP

3D printing filaments are hygroscopic in nature. PLA Nylon and PVA are extremly hygroscopic and storing them in air tight containers with dessicants is a must. Other filaments also need to be stored in air tight container but can be exposed to atmospheric air for short duration, but should not be left in open for long time.


See the difference of printing with wet (left) vs. dry filament (right) (Source: Thrinter)
The majority of materials used in FDM 3D printing can be considered hygroscopic, meaning that they absorb water molecules rather than repel them. This doesn’t mean that your Benchy will act like a sponge, but if you let your filament sit out in the open air on a humid day, your print quality will go down. Even what we might consider relatively low ambient humidity can be detrimental to filament through cumulative exposure.Keeping filament in an airtight container is a must to prevent the absorption of humidity from the air, and the use of vacuum-sealed containers or ones with desiccant is even better. We’ll go into more detail about desiccants in a moment, but first, let’s look at the warning signs.
Knowing if Your Filament Is Wet
Can you guess which print was done with dry filament?

(Source: bobstro via Prusa Research Forum)
With “wet” filament, you might notice print surface quality getting worse or poorer layer adhesion. One way to tell if filament is too wet is to listen for popping or crackling sounds when it’s being melted in the hot end. What you’re hearing is the sound of water boiling out of the filament and evaporating.
That said, wet filament isn’t a lost cause, as most filaments can be dried using a repurposed food dehydrator, a low-temperature oven, or a purpose-built machine such as some of the ones included at the end of this list.

Necessity of Storage
It’s natural that dust and particulates settle on spools of filament when they’re left out in the open. These tiny nuisances can lead to decreased print quality, even clogging the nozzle during printing.
Cleaning and changing nozzles can be a pain, so preventing the dust from getting on the filament in the first place is an easy choice. This can be accomplished by simply storing the filament in closed containers or places otherwise secluded from airborne particulates. Another line of prevention is the use of a dust filter that the filament slides through during the printing process, which wipes away any potential contaminants before they reach the hot end.


3D PRINTER FILAMENT STORAGE / HOW TO STORE FILAMENT (PLA & MORE)

A Note on Desiccants
Desiccants are usually made from silica gel beads


(Source: Amazon)
Many of the filament storage solutions on this list require the use of desiccants. A desiccant is something that is so hygroscopic that it’ll preferentially absorb all of the ambient moisture in a space. Desiccants are most commonly found in small pouches, but can also be purchased as beads.
Packets are the most common form of desiccants. They’re convenient, inexpensive, and available in many different sizes from 0.5 to 500 grams.

With disposable desiccants aside, the vast majority of beads and packets can be “recharged.” This is accomplished by baking the desiccant at a very low temperature in an oven, a food dehydrator, or even a microwave. When the desiccant becomes saturated, simply recharge it by baking out all the excess moisture, and you’ll be good to go. Keep in mind that the more desiccant you have in a given container, the less often you’ll have to recharge it.

Color-Indicating
Most desiccant on the market offers a color-indicating feature. This means that as the desiccant becomes saturated with water, the color will gradually transition from, say, blue to orange or orange to green, depending on the desiccant. This feature is available with both packets and beads, although sometimes it can be hard to see the color change through the fabric of the packet.

How Much Is Needed
While it’ll never hurt to err on the side of caution when it comes to desiccants, there’s a formula for how much desiccant is required for any given volume of air: Find the volume of your container in cubic feet and multiply it by 1.2. This will give you the number of units of desiccant you’ll need for that container.

Vacuum Bags
Filaments supplied by Fracktal come in a Vaccume sealed cover. But once opened you will have to store it in a air tight container. 
There are many storage solutions available for your filaments but a significant proportion are either expensive, impractical, or too time-consuming. To keep things simple and cost effective you can buy vacuum bags. High-quality vacuum bags provide an air-free environment for your filaments. You’ll want to purchase bags that have a vacuum valve for sucking the air out. Additionally, you’ll need to go for bags with a double-zipper mechanism for maximum impermeability to air. To make sure even the slightest moisture is removed we need to place silica gel bags inside.
Make sure the filament is locked into spool holder because sharp filament edges can poke hole into vaccume tubes. Filaments supplied by Fracktal come in a air tight packet

Dry Box
Another great solution to creating a moisture-free environment for filament storage is a dry box. These cabinets provide the kind of low-humidity environment that is perfect for filament storage. The technology works through a electronic dehumidifier system that constantly dehumidifies the interior of the box. As a result, you’ll limit the contact that your filament has with humid air to practically nothing. For you, this means stronger, more reliable prints. You can google dry box to find a suitable dry box to purchase.

Storage Boxes

Transparent storage boxes with sealed lids present another great way to store your 3d printing filaments correctly. The idea behind the sealed lids is that no new moisture can reach the filament from outside. The need for transparency arises from a practicality perspective. If you cannot see inside the boxes, you’ll never know what filament is inside which boxes.
In terms of size, you’ll want to aim for something big enough to stack a few spools of at least 20 cm in diameter. A good base size to aim for is something of roughly 40 cm in length and 30 cm in width. The height depends on how many filament spools you plan to stack but around 40 cm should be fine.

Dehumidifiers
The one issue with storage boxes is the need to reduce the humidity of the air that remains inside the box once you place the filament in it. To solve this conundrum, you can purchase a dehumidifier. One could forgive you for thinking that this solution already lacks practicality. But fret not; dehumidifiers require no batteries or cords to operate. And they are completely renewable. In other words, they are the very definition of practical.

If you want to get fancy, or you’re having trouble checking what color the beads are on your dehumidifier, you can purchase some humidity indicator cards. Ultimately, this step is not necessary but it can be helpful for easily gauging the humidity level. Simply place the cards inside your box and you’re all set.

Oven-Drying

To dry your filament, you can use that all-around useful appliance–the household oven. More specifically, you’ll need a fan oven because this kind of oven distributes air evenly throughout the interior. The even flow of air means that warm air constantly circulates around the spool.
A crucial factor to consider when deciding whether your filament is suitable for oven-drying – is the Glass Transition Temperature (Tg) of the material. This is the temperature region where the polymer changes from a hard, glassy material to a soft, rubbery material.
PLA, for example, has a Tg of just 60 degrees Celsius, making it unsuitable for oven-drying unless your oven doesn’t have a minimum heat setting. On the contrary, other filament types like ABS has a Tg of 100 degrees. The important thing if you decide to dry any filament is to research that filament’s glass transition temperature. If it’s around 80 degrees or higher, it should be fine in there for an hour at 60-70 degrees. If the Tg is less than 80 degrees Celsius, you can try to dry the filament at a lower temperature of around 30-40 degrees Celsius, but perhaps leave it in there for longer.


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